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How Do I Design and Prepare Files for Laser Engraving or Cutting?

How Do I Design and Prepare Files for Laser Engraving or Cutting?

A Beginner’s Guide to File Setup for Home Laser Projects

Whether you’re engraving a quote on wood or cutting a custom shape from acrylic, the success of your laser project starts with good file design. This guide walks you through the basics—from software choices to exporting your file correctly.


Step 1: Choose the Right Software

Most home laser users rely on one of these tools:

Software Type Best For Notes
LightBurn Paid (Trial) Cutting & Engraving Most popular laser software, very versatile
LaserGRBL Free Engraving (Diode) Best for GRBL-based diode lasers, no cutting vectors
Inkscape Free File Design Vector drawing, export to SVG or DXF
Adobe Illustrator Paid Professional Design Vector-based, great for precision
CorelDRAW Paid Graphic Design Often used with CO₂ lasers

Step 2: Understand File Types

File Type Use Description
SVG Engraving & Cutting (Vector) Scalable vector graphics (ideal for outlines, shapes)
DXF Cutting (Vector) Common format for cutting paths
PNG/JPG Engraving (Raster) Good for photos, logos—no cutting lines

Tip:

  • Use vectors (SVG, DXF) for cuts.

  • Use images (PNG, JPG) for engraving.


Step 3: Design with Purpose

  • Engraving designs are usually filled shapes or images.

  • Cutting designs are outlines. Make sure your cut lines are continuous and closed (no gaps).

  • Text needs to be converted to paths or outlines.
  • Use different colors or layers to separate engraving from cutting in your design.

Example:

  • Red lines = cut

  • Blue lines = score

  • Black fill = engrave

(These color codes are standard in LightBurn, but can be customized.)


Step 4: Size & Scale Your Project

  • Set your canvas/work area size to match your laser bed (e.g., 400mm x 400mm).

  • Resize your design to fit the material you’re using.  Do not resize if there are cuts that need to be exact, like when making a box.


Step 5: Export or Save Your File

  • Export vectors as SVG or DXF.

  • Export images as PNG with high resolution (300+ DPI).

  • In LightBurn, you can import many formats directly and assign cut/engrave settings inside the software.


Step 6: Test Before Final Burn

  • Run a preview in your laser software to verify cut/engrave paths.

  • Use scrap material to do a test burn—this saves time and prevents ruining your good materials.


Common Mistakes to Avoid

  • ❌ Using open lines for cutting (always close paths!)

  • ❌ Wrong file format (don’t try to cut from a JPG)

  • ❌ Too low resolution for engraved images (blurry results)

  • ❌ Not converting text to paths 

  • ❌ Forgetting to resize the file to match your material


 TL;DR

  • ✅ Use SVG/DXF for cuts, PNG for engraving.

  • ✅ Design in LightBurn, Inkscape, or Illustrator.

  • ✅ Use closed paths, proper scaling, and color layers.

  • ✅ Test everything before doing your final project.

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